Welcome to Fabrisonic 3D Printing – Innovative 3D metal printing service for aerospace metals, aluminum and copper with our low‐temperature Ultrasonic Additive Manufacturing (UAM) technology. This one-of-a-kind hybrid technology allows you to create structures impossible with traditional subtractive manufacturing alone – driving improvements in performance, quality and cost.

Innovative solid-state ultrasonic bonding of dissimilar metals

UAM relies on solid-state ultrasonic bonding with no change to metal microstructure. The bond permits joining of dissimilar metals without the metallurgical mismatch issues seen in other additive processes. A wide range of material combinations can be printed in a single part opening the design space to enable property gradients and engineered material.


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Hybrid 3D printing with traditional CNC milling of complex structures

How do you create complex conformal 3D flow paths with CNC surface finish? The answer lies in combining 3D printing with traditional CNC milling, a hybrid approach. UAM allows designers to dream up interwoven 3D cooling channels not possible with traditional fabrication techniques. In addition, UAM 3D printing aluminum and copper heat exchangers helps to increase performance AND decrease weight.


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Exact placement of embedded sensors in metals and electronics

Sensors are widely used throughout industry to detect and respond to external stimuli. Unfortunately, conventional manufacturing dictates that strain, temperature, and pressure sensors be far from the stimuli. UAM allows sensors to be embedded anywhere in a metal structure enabling health monitoring, complex process control, and even the Internet of Things.


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Our Unique Services Include…

  • Create complex internal geometries without brazing

  • Develop composites for improved thermal and electrical conductivity

  • Engineer new materials by welding dissimilar metals

  • Print 3D metal without melting

3D metal printing with low‐temperature Ultrasonic Additive Manufacturing

ISO 9001:2015 - Fabrisonic is pleased to announce that we have recently received the Quality Management Certification to ISO 9001:2015. Our scope of registration covers Ultrasonic Additive Manufacturing (UAM) Products, Equipment and R&D Services. Click here to download our certificate.